January, 1994 SportsCar -
Matters of the Moment
Spec Racer Ford Update
Effective Dec. 1 the retail price for a Spec Racer Ford conversion kit will be increased
to $5,995, f.o.b. SCCA Enterprises. A new car will be $18,995. Replacement engines
will be priced at $2,800 and replacement transmissions $1,200. These prices apply to
orders placed with SCCA Enterprises after Dec 1. Deposits are required with an
order: $1,750 for a conversion kit, and $5,000 for a new car.According to SCCA Enterprises, more development than
expected was required to make the conversion as easy as possible, and it was obvious after
the Valvoline Runoffs that higher quality materials were required in certain
components. These factors forced Roush Racing to request a price increase over the
original $5,500 to help offset their higher costs. The increase only reflects a
portion of these higher costs and Roush has also committed to reducing costs in other
areas and deferring some of their profits to later in the program.
Precision Service Racing Group
(PSRG) of Rancho Santa Margarita, Calif., has been appointed the exclusive distributor of
the Yokohama tires for the Spec Racer. PSRG will sell tires directly to competitors
and through an associate dealer network to be established in early 1994. Associate
dealers will also be offering trackside service.
PSRG will attend and provide
service for the first two Club Racing events of 94 in Florida (Sebring and Moroso)
and also provide service at all Pro Spec Racer events.
New car purchasers will continue
to receive a certificate from SCCA Enterprises for one set of tires redeemable from PSRG.
The Spec Racer tire is shaved to 4/32 in., but the rain tire comes at a full tread
depth of 6/32 in. Pricing is as follows (plus freight and tax): front (185/60R13),
$102; rear (205160R13), $108; set of four, $420.
At their August meeting the SCCA Board of
Directors passed a compliance fee for Spec Racer and Spec Racer Ford effective Feb. 1,
1994. The amount of the fee was decided at the December BOD meeting as $10 per car
for any Spec Racer and Spec Racer Ford entered in any National and/or Regional event.
The $10 fee will be collected from each Region following an event, much as the tow
fund and excess sanction fees are now collected. This fee only affects the above two
classes and Regions should be aware of this when setting entry fees for 1994 events.
SCCA ENTERPRISES, INC.
MEMORANDUM
To: Board of Directors, SCCA Enterprises, Inc.
Board of Directors, SCCA
Customer Service Representatives
Date:1/18/94
Regarding: Meeting with Roush at Enterprises 1/17/94
Representatives of Roush came to Denver
yesterday so that we could address the problems with the Roush/Ford conversion kit.
Although many items were discussed, emphasis was placed on the most serious
problems: Shifter design, engine/transmission bracket design/placement, axles and overall
quality control.
We had manufactured our own shifter and engine
brackets based on design suggestion received from several CSRs and owners.
Roush inspected these parts, indicated that the design was sound and took them back to
Detroit for further evaluation.
Roush agreed that the design and construction of
some brackets, the shifter and the axles needs to be evaluated, with the possibility of a
redesign on these components. R&D is continuing on several items including:
updating/relocating the alternator; removing the rear panel of the tail section to reduce
heat build up and upgrading the springs. As developments occur we will inform you.
Regarding the questions raised about fuel pickup
and excessive oil use, Roush feels that the fuel pick up problem is still being caused by
incorrect location of the pick up in the cell, and excessive oil use may be a result of
incorrect hook up of the PCV valve. You must follow the instructions exactly for
both of these installations. The Ford package requires more precision in its
installation than the Renault.
Roush plans to have the redesigned components
available for inspection and discussion at the CSR meeting on January 28th, they will be
sending representatives to address the meeting and discuss the problems we are having with
the package. They have also informed us that they will not be shipping kits until
all of the problems are solved and they have all the kit components in hand. They
are aware of the urgency of the situation and have assured us that they will complete the
necessary revisions as quickly as possible. I will be tracking their progress and
delivery schedules daily.
If you have any questions please call.
Sincerely;
Martyn Thake, President SCCA Enterprises, Inc.
SCCA PRO RACING
DATE: FEB. 2, 1994
SCCA PRO RACING'S NEWEST SERIES, THE SCCA SPEC
RACER PRO SERIES, OPENS FIRST SEASON AT THE GLEN
ENGLEWOOD, Colo. - The SCCA Spec Racer Pro Series, SCCA Pro Racings newest
professional series, will make its debut during the June 4-5 Busch Grand National North
125 weekend at Watkins Glen International.
The inaugural race at Watkins Glen with the NASCAR event will be the first of five
pro contests for the Ford-powered Spec Racer cars in 1994, said Bob Anderson, president
and CEO of SCCA Pro Racing, Ltd. A sixth date may be added later, he said.
The identical, purpose-built Spec Racer cars compose SCCA Club Racings most
popular class, and their conversion to Fords 1.9- liter engine from the 1.7-liter
Renault engine this year makes them eligible for the SCCA Spec Racer Pro Series.
Yokohama Tire Co. will support the series with a specified tire and on-site assistance to
the competitors. The Ford Motor Co. supplies the new engine to the series, as well
as providing some financial support.
After the opener at Watkins Glen, the Spec Racer Pro Series will run its first street
race at the Des Moines Grand Prix during the July 4th weekend. In August, the series
again breaks new ground with a Canadian race at Mosport Park, followed by a stop at Road
Atlanta in late August. The Spec Racer Pro Series will cap its first season at the
Dallas Grand Prix during the Sept. 1 7-18 weekend.
This schedule is a perfect fit for a first-year pro series, with races at great
circuits like Watkins Glen, Mosport Park and Road Atlanta, and the street courses at Des
Moines and Dallas, Anderson said. Hitting such big markets in a series first
year will benefit all the sponsors related to the Spec Racer Pro Series. As more
cars convert to the Ford engine, the fields will increase. By the end of the year at
Dallas, we might have to limit the number of entries, which is a nice problem to
have.
SCCA SPEC RACER PRO SERIES 1994 SCHEDULE
June 4-5 Watkins Glen International, Watkins Glen, N.Y.
July 3-4 Des Moines Grand Prix, Des Moines, Iowa
July 30 TBA
Aug. 20-21 Mosport Park, Bowmanville, Ontario
Aug. 27-28 Road Atlanta, Braselton, Ga.
Sept. 17-18 Dallas Grand Prix, Dallas, Texas
SCCA ENTERPRISES, INC.
MEMORANDUM
To: All CSRs
Regarding: Spec Racer Ford update
Date: 2/18/94
Attached for your information, is the report
issued by Roush after the two recent tests at Holtville and Roebling Rd. As you will
see, there has been a lot of progress made in all areas under evaluation. There are
additional tests planned for the coming weeks at Sebring, Rd Atlanta and somewhere yet to
be determined where it is really hot. You must remember that this report is not a
final solution to the problems, it is an FYI update on progress to date. Further reports
will be distributed as we progress.
In my next update I should be able to let you
know the production and delivery schedules for new cars and conversion kits. We are
still planning to resume deliveries in March.
We have received 10 engines out of the batch with
the possible piston scuffing problem. If you are going to be requesting the $350 R
& R reimbursement you must send Enterprises a signed statement that the engine was
installed in a car (with chassis #, and a photograph of the of the engine installed.
If you have run the engine and it exhibited any of the symptoms described by Ford in their
letter, please document them in as much detail as you can.
I have heard from several owners that the quality
of the shaving on the Yokohama tires is not up to that of the Bridgestones. PSRG
informs me that Bridgestone buffed their tires after they were shaved. This did
nothing but made them look pretty and PSRG will not he going to this expense. However Vic
Curl at PSRG did ask that if anyone has any questions about tires please call him direct
at 1-800-424-7774.
Next week I will be in Boston at the
convention. With the help of Slim at Motion Dynamics we will have a Ford with all
the new engine brackets on display, as well as all of the latest information available
from Roush to distribute to the REs and Spec Racer owners present.
Finally, I
have included a copy of the cover of next months SportsCar. The photo shows a
cutaway style detail of the Ford installation. Inside the magazine is this
years race car buyers guide that lists all of the CSRs individually. In
a later issue there will be a multi-page, step by step article on how to convert a Spec
Racer. Thanks to Rich Dahl at Eurosport for all of his assistance with the cover
photo and the article.
Thats it for this week. If you have any
questions please call.
Sincerely;
Martyn Thake, President, SCCA Enterprises, Inc.
Report from Roush Racing
2/17/94
Introduction:
In its initial form the Ford Spec Racer has experienced a number of problems. By
far the most common source of these problems has been variation. Variations in the
chassis (more than any of us thought possible), variation in installation and engine
positioning, and variation in the conversion kit components themselves. Taken
together these differences have caused everything from component failure and fit problems
to performance issues. The major issues under evaluation are:
-Axle length and fit; specifically the apparent excessive length of the right axle.
-Axle breakage
-Fuel surge and pickup problems.
-Engine mount failure and fit problems.
-Engine bay heat build up and its affect on the surrounding system.
-Handling issues related to the increased vehicle weight.
-A number of individual component fit and quality issues including the remote filter
mounting bracket, exhaust pipe and oil cooler.
-Shifter assembly and function issues.
-Wire harness updates for improved function and safety.
Changes and design improvements are indicated in
some of the vehicle systems. To that end development and testing has been ongoing
since January. This report makes use of the extensive input from the racers, the
CSRs and the testing already completed. The included recommendations meet not
only the engineering requirements but the financial framework of this program. If
accepted, Roush Technologies will put forth a maximum effort to make quality production
versions of these parts available in time for the bulk of the 94 racing season.
Axle Fit and Breakage Issues:
After a lot of searching we have determined that the axle fit and breakage problems are
almost exclusively the result of engine placement and mount variation. As I reported
to the CSRs last month, the production length axles fit well in our development
vehicle and have performed flawlessly. In the final analysis we too had fallen
victim to the variation gremlins allowing our axles to fit better than many of the other
cars out there. Without a specified cross car dimension locating the engine many
racers accidentally repeated our installation and round no fit problems with the axles
either. But too often this has not been the case.
In our search for the cause of the fit problems,
the data reported in Appendix Al was developed. All of these cars had similar
suspension settings but the dimensions that could affect the axle length are significantly
different. The data suggests that the dimension from one hub bearing surface to the
other could be as much as 31mm different although we never found one that bad.
Taking into consideration other variables like camber adjustment and engine placement and
there simply is not enough plunge in the CV joints to accommodate the differences. I
share this information with you so that you understand the limitations of our design
updates. Even after all the recommendations that follow are adopted it is
conceivable that a few cars may still have problems. In these very few cases
(Ive never actually found one this bad) it may be necessary to modify an axle.
I recommend adopting a measurement from the rear
face of the engine block to the inside of the upper left frame rail of 7 3/4-7 7/8 inches.
This measurement can be made with a ruler laid on the frame extending to the rear
face of block just above the bellhousing. Our investigation has found this
dimension floating from 7 1/2 to 8 1/2 inches with all the cars with the larger dimension
having right axle problems. What was less obvious is that when the right axle turned
up too long, the left axle was almost too short and in danger of pulling out of its inner
joint. Along with this new cross car specification a slight adjustment in the right
axle length (10mm shorter) will be made to center the joint and account for much of the
chassis variation.
To institute this 7 3/4 - 7 7/8 cross car engine
placement, the right, left and rear engine mounts will be modified. As initially
designed and supplied the engine wanted to be too far to the right. Since these
three mounts are all undergoing changes, the modifications necessary will be minor and no
more time consuming. The assembly instructions will be modified to reflect the new
engine placement and the process for insuring proper axle fit will be defined.
Two other lesser causes have been linked to axle
failures. First a small number of axles were built with an insufficient heat treat.
Breakage of axles can also occur if the suspension is over stroked. It is
possible however difficult to jounce the rear suspension to the point that the shock
attaching eyes are 11 1/2 inches apart. At this point the left axle is at its
maximum angle. The right axle reaches this limit soon after.
Three changes are recommended. An increase
in the rear spring rate and an increase in the minimum rear ride height are under
consideration. These are discussed in more detail in the suspension section of this
report. The third recommendation is upgrading the jounce bumper. A slightly
shorter but much stiffer bumper has been found that limits any overstroking possibilities.
Until these changes are adopted, running 3 - 3 1/4 inches of rear ground clearance will
help prevent axle failures.
Suspension Improvements:
The Ford powered Spec Racer is approximately 351bs. heavier than the Renault powered cars.
All of this increase is seen at the rear of the vehicle. Several problems have
resulted, each closely related to the other. First, overstroking of the suspension
and bottoming the chassis on the racing surface are more evident. Secondly, an
increase in fore-aft pitch of the vehicle is adversely affecting handling character.
One proposal to reduce both the suspension
overstroke and handling problems is to move the rear 275 lb./in. springs to the front and
replace the rear springs with 350-400 lb./in. springs. An initial steady state
evaluation of this proposal suggests some promise but a more detailed analysis reveals
serious problems.
Appendix B2 is an analysis of the current Renault
powered vehicle. An examination of a steady state, l.0G, 100 mph corner reveals a
mild understeer or push. The transient analysis shows a mild oversteer condition at
the maximum cornering limit of the tires with the exception of mild trailing brake
conditions. Here .2gs braking yields a mild oversteer with additional braking
causing a push. There is an overshoot to a loose condition in the transition between
acceleration and braking but this too is mild.
Appendix B2 shows similar analysis of the
proposed spring rate change on the Ford. The steady state analysis shows very
similar results with the additional rear cornering forces resulting from the Fords
increased rear weight. A problem is evident in the transient analysis though.
Trail braking results in a higher degree of oversteer and the car picks up a maximum
cornering limit push. Taken together these conditions make the car difficult to
control especially for the amateur and uninitiated. Part of the problem is in the
shocks. A higher degree of rebound damping is generally needed for the increased
spring rate. This analysis did not include any shock change but for those already
running the maximum rebound setting, the problems predicted are likely. Furthermore
revalving or changing the shocks is not within the financial limits of the current
upgrades.
Increasing the spring rates is not without
consequence. The wheel acceleration loads will not likely decrease at any of the
race tracks currently hosting spec Racers. In fact, due to the increased weight and
increased speeds these loads will increase. If the loads from bumps, banking and
curbs are not allowed to deflect the spring they will be dissipated elsewhere. Increasing
the spring rates will exaggerate any current suspension failures including rocker pivot
bushings, rocker to frame attachments, upper ball joints and wheel bearings.
Lastly the wet weather racing will become more
hazardous. Increasing the wheel rate is directionally the wrong adjustment for wet
conditions. The current technique of reducing or disconnecting the stabilizer bars
will be ineffective. The stabilizer bars will contribute such a small portion of the
restoring moment that it will make little difference. Our testing at Roebling Road
confirms this analysis. On a damp track, the car was loose on turn in and developed
a serious push at the corner exit. In between, the car was unsettled and difficult
to control.
By now it should be clear that I am not in favor
of drastically increasing the spring rates. What I propose is to increase the rear
spring rates to compensate for the increased weight and retain the same suspension
frequency. By maintaining the same front to rear frequency ratio, the same
Renault like handling character can be retained. This suggests a new rear spring
rate of 300 lb./in. My analysis shows that this change is within the limits of the
suspension hardware as well. An analysis of this proposal is provided in Appendix
B3. This analysis was done with the same shock and stabilizer bars as the previous
two proposals. Minor changes in both settings result in exactly the same
characteristics as the current predictable Renault powered cars.
To address any additional suspension overstroking
problems, I have two recommendations. First, introduce a new minimum rear height
requirement of 3.0 3.25 inches. Second, add a new stiffer rear jounce bumper
to positively stop the suspension and limit axle breakage due to CV joint overextension.
Combined with the 25-30 lb./in. wheel rate increase all the suspension overstroking
problems should be eliminated.
Fuel Pickup and Mileage Issues:
Fuel injection can be a wonderful thing. It can also be a real headache if there is
even a hint of a fuel pickup problem. Unlike a carburetor, there is no float bowl
full of fuel ready to mask any supply deficiencies. Any air bubble picked up in the
fuel cell finds its way to one of the injectors. That has been a concern with the
Ford from the start. That is why the assembly instructions are so specific about the
placement of the fuel pickup. Early in testing we discovered that if the pickup
wasnt absolutely flat on the bottom of the cell, fuel starvation would result in
hard left hand corners. We did however convince ourselves that if the installation
was correct the engine could use 6 1/2 - 7 gallons of fuel from the nearly 8 gallon
capacity before any problems resulted. We regularly ran 75 miles at tracks like
Grattan, Mid Ohio and Road Atlanta before any hint of starvation. This has not been
the general experience with the early customer installations.
To address this issue, we have designed a new in
tank fuel surge box. This box attaches to the in tank fuel supply hose just as
before and sits in the left rear corner of the cell. Two trap doors capture and hold
fuel near the pickup during acceleration and cornering. Early tests at Roebling Road
suggest this eliminates any fuel pick-up problems. The car ran 94 miles averaging
l3.5 miles per gallon before any fuel starvation. At just over 100 miles the car
quit running with about 1/2 a gallon of fuel unused. Considering the volume of the
fuel filter, lines (feed and return) and fuel rail, I doubt much more is possible.
Additional testing will be conducted at Sebring late this month..
Engine Bay Heat Control Issues:
Adding 20 horsepower and moving the exhaust header to the drivers side of the engine made
heat management an issue. The rear engine configuration and less than ideal air flow
under the body work hasnt made the task any easier. Using the right air scoop
to feed the engine and moving the oil cooler out into clean air were all efforts to manage
the heat within the package presented to us.
Some concern has been expressed about certain
aspects of the additional heat issues. How much is the exhaust preheating the intake
air? How much is the exhaust increasing the temperature of the left rear suspension
and how much is the header pre-heating the fuel? From the beginning Roush has been
measuring these affects to insure they did not exceed acceptable limits. Appendix C1 is
just a small sample of the pages of real time temperature data collected last summer on
everything from how hot the firewall gets to the temperature of the fuel inside the fuel
cell. This sample of data was taken on an 85F day without any header wrap, heat
coating or additional insulation on the air inlet hose. Temperature sensitive tape
was also used on suspension components, the firewall, fuel hoses and even the shoulder
harness mounting brackets.
In an effort to further document certain aspects
of these heat management issues additional testing has been recently conducted.
Efforts centered around documenting the improvements of two proposed body modifications.
SCCA Enterprises proposed opening up the rear body behind the engine to improve air
flow. Also a low scoop over the left rear area of the body was developed to reduce
the effects of exhaust heat. Appendix C2, C3 document both proposals. CSRs
Mick Robinson and Bob Swenson were enlisted to perform the tests.
Two tests were conducted; One at Holtville,
California and one at Roebling Road, Georgia. The results are summarized in Appendix
C4 and C5. Opening up the rear body worked dropped overall temperatures 10-15 degrees.
This had little affect on the air intake temperature. Adding one of the two
left side scoops reduced these temperatures a maximum 4 additional degrees. It is
interesting to note that the left rear suspension is only 10-15 degrees hotter than the
right suspension. This is consistent with earlier findings.
My recommendation is to allow the scoop and rear
body cut out. The actual improvements are small but notable. It is also
possible that the temperatures of some other specific area may enjoy greater heat
reduction not measured in our tests. If nothing else, the scoop and cut out above
the exhaust will limit any body work scorching that might result from the close proximity
to the exhaust pipe. I see no reason to allow wrapping of the exhaust pipe since its
benefit is more than offset by its cost and durability (See Holtville Test Results).
With respect to the rear body cutout, I like the straight across tube for
reinforcement over some of the other proposals. I see less potential for the body
panels to remain in contact with the tires after some close racing with the straight tube.
It is likely any contact will damage the tubes attachment to the fiberglass and not
hold the side panels against the tires. The upside down V configuration
will bend and hold the body that way. I would recommend adding two safety cables to
the reinforcing tube to prevent it from getting loose after contact though. It looks
too much like a javelin to me.
A final safety and heat management improvement
would be to allow fire sleeve to be added to all the fuel and vent hoses. It
protects them from heat, fire and accidental damage. It also helps prevent hot fuel
bubbles from shutting the roll over valve during re-fueling.
Engine Mounts:
As noted earlier, the majority of the engine mount issues are directly related to part
variation and installation issues. Installing the engine too far to the right
contributed to axle fit problems, early mount failure and many of the installation
frustrations many of you experienced. Variations in the mounts themselves made
improper installation easy to do and difficult to correct afterwards.
Three of the four engine mounts have been
redesigned. Early versions of these were shown at the CSR meeting last month.
Two sets have undergone successful tests and two more sets have or will be
installed in other chassis. Minor changes have been included since these mounts were first
proposed. First to accomplish the new 7 3/4 to 7 7/8 rear face of block to frame dimension
the cross car location of the mounts has been modified. The transmission mount holes
have been slotted to accommodate side to side adjustment. The welded on portion of
the new right mount is supplied without holes. These are added during installation
to adjust far the larger than expected chassis variation. In every case the
redesigned mounts are stronger than their predecessors. To insure quality, each part
will be checked on its own master fixture and shipped with the bushing installed for
easier assembly. As always, the assembly instructions will be revised to include all
weve learned about the proper installation.
Shifter Issues:
During the CSR meeting I showed the group a properly machined and. assembled version of
our shifter. Another design proposed by Bob Swenson was also offered for
consideration. Both worked well. Since then different versions of the
alternate design have been raced across the country. Ive not yet actually tested
this new design or seen it work. During installation in the R & D car we
discovered that as proposed the linkage interferes with the updated seat belt mounts.
I am still working to develop a piece that meets all the package constraints.
As was pointed out during the meeting, the
production based Ford transmission has a very light centering spring. This makes
definition of the gates vague and hard to distinguish. Adding a mechanical means to
more clearly define those gates similar to the Renault reverse lockout may be necessary.
Once I have a production feasible concept available, Ill include it in any
upcoming tests. Until then Ive very little more to report.
Electrical Issues:
Appendix D1 shows a revised wire schematic for the master kill switch area that addresses
many of electrical issues noted to date. In addition to eliminating the battery
voltage to the alternator, this revision permits the memory portion of the EEC controller
to remain intact with the kill switch off. This lets the engine controls adjust
themselves to local operating conditions more easily and makes diagnosing of the system
easier. Other proposals for connecting the power and tach leads to the existing
harness have been offered. Modifying the current harnesses is outside the financial
constraints of the program but certainly should be considered as legal updates.
Report from Roush Racing
Spec Racer News Letter Information
2/24/94
Shifter Testing
On Friday, 2/18/94, I tested a new version of the proposed shifter mechanism. This
design is based on the parts shown to all the CSRs last month in Denver with a
number of important improvements. Revisions to the swing arm and shift rods allow
clearance to the inboard seat belt anchor. An adjustment in the length of the shift
handle and its pivot location provide tighter shift gates and a more positive feel.
Another improvement at the transmission attachment allows for better clearance for the
shift rod to the oil pan, fuel pump and shift shaft boot.
The test was conducted at the Ford Proving
Grounds in Dearborn, Michigan. Despite having no 5th gear lock out
mechanism, the down shifting and all the gears seemed well defined. Keeping in mind
that many racers have problem distinguishing 5th from 3rd, a new
style 5th gear return spring has been designed. The only purpose of this
new mechanism is to make 5th gear feel different from the others and help the
shift handle return to the 3-4 gate when disengaging 5th. It is fully
adjustable allowing everyone to get the feel and assistance they need. This new
piece as well as production versions of the new shifter will be tested at Road Atlanta
late next month.
Engine Mounts
The redesigned engine mounts work well. Partly as a result of Duane Neyers
work and partly as a result of our own investigations, the mounts have been changed
slightly to improve installation. Moving the engine to the left to achieve the 7 ¾
- 7 7/8 inside of frame rail to rear face of block dimension solves most of the axle
problems as well. Additional testing will be conducted but it looks like the engine
mount issue has been resolved.
Axles
As noted in last weeks report much of the axle problem is resolved with the relocation of
the engine. To compensate for additional chassis variation and to better center the
CV joint, the right axle has been shortened. The axle has not been spliced but
rather re-machined at one end prior to assembly. These axles will be validated next month
as well.
Chassis
Two new spring rate combinations are under consideration. These are based on the
analysis presented in last weeks report. A blind test has been set up with none of
the drivers knowing what spring combination they will be running. The results of
that test will be presented for your review as soon as possible.
Fuel Pickup and Roll-Over Valve
Two more prototype versions of the fuel surge box have been sent to Florida for
evaluation. If the reports continue to be good after this weekend, I believe we have
found the solutions. This part too will be included in next months test.
Two solutions have been offered to help keep dirt
out of the roll-over valve. The Fenske Fix (guess who invented it?) is to use a standard
35mm film case. A 9/16 inch hole is drilled in the bottom of the case to allow it to
be secured to the filler neck bracket with the same nut that holds the roll-over valve in
place. Two or three additional ¼ inch holes are added to the side of the plastic
case away from the suspension to allow the valve to vent. With the cap in place,
dirt is kept away from the valve. To fuel the car, remove the cap and depress the
valve just as before.
Another solution is pictured in the attached
diagram. It involves drilling a small hole in a standard Aeroquip fitting and
securing the roll-over valve in place with this fitting. A hose can be added to vent
any fuel to the rear of the car. The valve can be depressed for refueling with an
awl or pop rivet nail. Just be sure not to leave the depressing tool in place after
refueling. It doesnt take much to unseat the valve and stick it open.
Testing
A two day test has been scheduled for 3/21 and 3/22/94 at Road Atlanta. This will be run
in conjunction with the Roush Road Race Team and include two Spec Racers. Both cars
will have the new engine mounts, wire updates, fuel pickup, axles and revised bodywork.
Two slightly different shifter configurations will be tested and two different
chassis set ups will be included. Several different exhaust systems aimed at
reducing the noise level have been designed and will be tested to evaluate their effect on
engine performance. As much as Id like to include a large number of drivers in
the test, it isnt possible. A number of drivers from different regions have
already been invited to this closed test session. Their evaluation of the systems as
well as the test results themselves will be presented for your consideration.
Bodywork
A slight change in my recommendation of last week is being considered regarding the open
rear bodywork. Instead of cutting out the entire rear panel all the way up to the
vents, I suggest just cutting out the lower portion of the panel to the break line.
This opens up the rear for better air flow but does not require any additional support to
be added for strength. It doesnt look bad either.
SCCA ENTERPRISES, INC.
MEMORANDUM
To: All CSRs
Regarding: Weekly Update
Date:3/3/94
I spent most of last week in Boston at the
convention. The two Enterprises related topics that came up most often were our financial
condition and the compliance fee. Our financial condition is, as you all know, not as bad
as it was and not as good as it should be, and the compliance fee was addressed in the
attached report I presented at the annual meeting.
We had an SRF on display with the revised
brackets you saw at the CSR meeting installed, everyone that looked at the car was very
impressed. Our display included color enlargements the new sales brochure (which is
on the press as I write this and should be available next week), a Yokohama tire display
and a video presentation. Thanks are due to Slim and all of his people at Motion
Dynamics, they helped us show the Board members, REs and others present that the
Spec Racer Ford is very much a reality that will boost the class as well as their
regions member and financial growth.
Attached is a copy of the latest update, from
Roush. We are progressing as planned and will be testing final shifter, bodywork and
suspension modifications later this month at Road Atlanta.
We are now in a position to announce a production
and delivery schedule for new cars and conversion kits. Roush will make the weld on
portion of the engine/transmission brackets available to us by March 14th. We will
immediately begin retrofitting the 25 frames we have in stock and will begin shipping new
cars by March 21st at the latest. Our plan is to work 7 days a week, double shifts
if necessary, with a goal of 20 new cars shipped by the end of March. All of the
other components coming from Roush will be available to us by mid March, with the
exception of those being tested at Rd Atlanta, they will be available within 2-3 weeks of
final approval.
Those of you with cars and conversion kits on
order (for you or your customers) must get the balance paid at least a week prior to
shipping. If we do not have full payment for a car we will not complete it and will
move to next one on the list, with 50 cars now on order it may take a while before we can
get it back in to the production schedule. We will be contacting everyone with a car
or kit on order.
Those of you running cars with any components
that are not as specified and/or supplied by Enterprises risk the
disqualification and the loss of your CSR status. I am aware that there are many
different versions of the shifter used in the SRF at this time, however, once a new design
has been approved and supplied, there will be a short time available for a changeover to
be made, after which all cars not running the official shifter will be illegal.
Enterprises will not tolerate a CSR running or preparing customer cars that are not 100%
legal. A first offense will result in your CSR status being placed on probation far
the remaining term of your CSR agreement, a second offense will result in your CSR status
being revoked immediately.
I am receiving some complaints about the rain
performance of the Yokohama tires. I think this may be a deliberate smear campaign,
for reasons I do not know, but it is coming mainly from the Southeast, the same area that
the you can run your Bridgestones until July in regionals came from.
As far as I can tell there has not yet been a wet race on the new tires anywhere in
the country. All of the people that have called Enterprises or Yokohama to complain
have been using the someguy (some guy said) reporting procedure, not one of
them had driven on these tires in the rain but some guy told them
. Yokohama
is confident in the ability of these tires to perform safely in the rain, if they
were not they would have provided another tire for the Spec Racer or developed one.
If you are using the full tread unshaved tire as a rain tire, the tire must be scrubbed to
eliminate the grid pattern prior to using it in the rain, otherwise you will not have a
full width contact patch. Yokohama does not have a tire to designate a rain tire for
the Spec Racer and they do not plan to develop one. However, Yokohama is more than
willing to address any concerns or complaints that are fully documented. If you do
have a complaint please send it to me along with full documentation of what happened,
where, the circumstances leading up to , any witnesses and why you think it happened and I
will forward it to Yokohama and Club Racing. If there is a problem, corrective
measures will be taken.
Some of you have called and voiced concern about
PSRG not being willing to take your company checks. I have been working on an
arrangement that will enable CSRs to purchase tires with a company check. I
have offered to guarantee your checks and although the proposal has not received official
approval, I am assured it is just a matter of paperwork. As soon as the plan is
approved I will let you know. DO NOT BOUNCE ANY CHECKS! The distribution system for
tires is almost complete, those of you that are distributors already know and as soon as I
have a complete list of distributors I will forward it to all of you.
Also attached are the revised decal placement
diagram and bodywork dimensions and the Yokohama contingency disbursement.
Thats it for this week. If you have
any questions please call.
Sincerely;
Martyn Thake, President, SCCA Enterprises, Inc.
SCCA ENTERPRISES, INC.
MEMORANDUM
3/10/94
Dear Spec Racer owner:
Its been some time since my last
update, and with all thats been happening recently this letter is long past overdue.
At the convention the one question I was asked
repeatedly was regarding the compliance fee and the reasoning behind it. Those of
you that have read my reply to a letter in the most recent issue of SportsCar will have a
basic concept of the idea. It started several years ago when a survey was sent out
to all Spec Racer owners asking them their opinion of how the SR program was being handled
and what could be done to improve the class. The main complaint you had was national
compliance activity. You felt that the compliance crews coming from Denver were not
visiting enough races, and were not consistent in their level of knowledge or their
rulings. Shortly before I took over at Enterprises the Spec Racer compliance program
was canceled and responsibility passed to Club Racing and their national compliance team.
Since that time the SCCA Board of Directors, the SCCA national office and
Enterprises have received an increasing number of complaints regarding illegal parts,
engines, transmissions, bodywork, etc. This is not in any way a criticism of the Club
Racing national compliance crew or the local scrutineers that we all rely on. It is
a fact, that with the number of classes that have to be inspected at every event, the Tech
Inspectors do not have the time required to look for all of the "special
improvements" that resourceful SR owners are making. Enterprises and Club
Racing had been working on the Spec Racer compliance program for over a year before the
untimely death of Dick Martin. Although many different programs were looked at, one
consistent thread was the opinion of everyone that the people most familiar with the car
should be responsible for the overall direction and supervision of the program.
For that reason Dave Liddle was placed in charge
of Spec Racer compliance for Regional, National and Pro events. Dave has been the
Engine department Manager at Enterprises for almost 5 years, and is the person most
familiar with the drivetrain of the Spec Racer, the area that most of the cheating
complaints have been directed to. In 1993 Dave visited 6 events and caught 15 Spec
Racer owners who were using illegal engines. In 1994 Dave will visit 15-20 Club
events plus all the Pro races. We are well aware that we cannot cover the whole
country with one person, so, during his travels Dave will be recruiting local Tech
Inspectors to join the Spec Racer Compliance Crew. Ultimately we would like to have
2 or 3 of our Inspectors in every Division, working exclusively with Spec Racers and Spec
Racer Fords. This program was begun because you asked for it, there will obviously
be some teething problems during the first year and we ask for you to provide constructive
criticism, in writing, if you have any ideas on how we could improve the program.
The SR/SRF is the largest class in the SCCA and provides the Regions with a large portion
of their income, we would not do anything to jeopardize Enterprises or the Spec
Racers relationship with the Regions. It is also the only affordable grass roots
spec class that is supposed to highlight driver ability, the compliance program and the
fee that supports it is to ensure that you get what you signed up for.
The flow of SRF spare parts has not been as good
as we would have liked, but we do have an order placed with Roush and as soon as the parts
are delivered they will be available to you and your CSRs.
It has come to our attention that there is an
increasing supply of counterfeit Spec Racer parts on the market. You need to be
aware that we know this is happening and will be actively looking at all areas of the cars
that are inspected by the compliance crew. Any car found with counterfeit parts will
be declared illegal. Be aware, if you use parts that do not originate from
Enterprises you run the risk of installing parts that do not meet our design, quality and
durability standards, they may fail or you may get caught cheating. Are the
consequences of either worth a few dollars?
Those of you that have converted to Ford power,
we have just taken delivery of our new ID plates that no longer show the car as a Sports
Renault. If you would like one of these new ID plates for your Spec Racer Ford,
please call and let us know your chassis number and we will be happy to send you one at no
charge.
If you have any questions please call.
Sincerely;
Martyn Thake, President, SCCA Enterprises, Inc.
Report from Roush Racing
SPEC RACER NEWS LETTER INFORMATION
3/24/94
It has been a couple of weeks since my
last news letter. The time has been spent preparing two cars for the test at Road
Atlanta earlier this week. The results of the testing are provided in this addition
as well as the conclusions Ive drawn from all the data.
The intent of this round of testing was to
validate the new shifter design and make a number of other component selections. Two
different fuel surge boxes in the fuel cell were included, several muffler systems were
being evaluated and three different spring rate combinations needed evaluation. To
insure we received unbiased in put from the drivers, no one was given any information on
what springs or components were being evaluated until after the testing was complete.
Springs were color coded for identification and prepared in advanced to insure
equal set ups.
Drivers Leo Capaldi, Duane Neyer and Sean Sholtis
were employed to do the driving. They were instructed to run consistent repeatable
laps without risking the cars or themselves. The base set ups with respect to
caster, camber and toe were never changed or optimized to any particular driver or driving
style. The intent was to evaluate the hardware not run record laps.
Every effort was made to make both cars equal in
every way. Besides the spring rates and shifters, the cars differed only in oil
coolers and rear body work. Chassis #616 had the new body cut out and the left side
scoop with the new style oil cooler. Chassis #026 had stock body work and a Renault
cooler mounted in the new side pod location. Drivers identified spring sets by
color. Only after the first days testing were they given information about the
rates. The color code is as follows;
Yellow - 275 lb/in stock rear springs
Pink - 300 lb/in
Blue - 325 lb/in
The front springs were left stock for the reasons
explained in my earlier report. All the shock settings were never changed from the
base line set up. Better handling could be obtained with minor shock changes.
Springs
On the first day, two of the drivers liked the yellow springs especially after the rear
ride height was raised to 3 3/4 inches. This stopped the bottoming problem and made
the car feel very stable. We now know that these are the stock 275 lb/in springs.
If left at the 3 1/2 inch rear height, the rub blocks hit the track at every dip.
Duane Neyer liked the stiffest 325 lb/in blue springs. He felt better response and
less push with this set up. What is certain is that the chassis never bottomed with
the blue springs installed.
On the second day, we tried to optimize the ride
height for specific spring rates to make the selection easier. The rear ride height
for the pink 300 lb/in springs was lowered to 3 1/4 inches and the ride height for the
blue 325 lb/in springs was lowered to 3 inches. This improved both set ups.
The consensus is that the pink 300 lb/in springs provided the best overall feel. The blue
325 lb/in springs were fast but slightly less stable. For the most part, they
all felt the slightly stiffer springs stopped the bottoming and the lower ride height made
these springs just as fast as the stock springs from the first day. Duane still
liked the 325 lb/in springs but I think we could easily optimize the car for him with the
pink springs.
Shifter
The shifters in each car were only slightly different from one another. Originally,
chassis #616 had a slightly longer shift handle and the new added 5th gear detent
enhancer. Chassis #026 had a production intent shifter with nothing added. At
first everyone found the gates to be very close together and some missed shifts resulted.
As the day progressed, everyone got a feel for the new set up and liked it.
No one liked the longer handle even after it had been moved to the other car without their
knowledge. There were fewer missed shifts without the 5th gear added feature but the
group could see how it might be helpful to some drivers. As a result I think this
simple device should be offered as an option. Otmar Szafnauer, Ford SVOs new
Mr. Spec Racer drove the Ford for the first time and never missed a shift.
Exhaust
Two muffler systems were tested. First an 18.5 inch Super Trap diffuser with
12 plates was added to the tail pipe. The muffler had to be packaged horizontally
behind the rear springs. The second muffler was a Loback unit. Exhaust temperatures
were monitored to insure that the added back pressure didnt put temperatures above
acceptable limits. Our equipment measured the stock system at about 104db.
Thats about 8db higher than what SCCA measured at the National event earlier this
month. With only 8 plates installed on the Super Trap, the noise level reduced to
96db or about 88db by SCCAs standards. At that point the exhaust temperatures
were at the maximum tolerable limit and lap times slowed by more than 2 seconds. Some of
the power reduction may well have been due to increased air temperatures but it is clear
that the already exhaust constrained Ford does not like the muffler. The Loback
system did little to reduce performance but did little to reduce noise as well. Some
additional testing is planned to validate both the noise reductions and performance
effects.
Bodywork
Chassis #616 with the open rear body and scoop ran 15 degrees cooler than the stock body
work. Temperatures were measured at the transmission, starter area and upper
balljoints. These results confirm both tests performed earlier. Both cars were
run without header wrap or heat coating.
Fuel Issues
Chassis #616 had the Roush fuel surge box; chassis #026 had a Fuel Safe box mounted just
to the left of the center of the cell. Both cars ran more than 90 miles without any
hint of fuel starvation. The Roush car got better mileage due to the muffler systems
being evaluated but we added 6 1/2 gals to chassis #026. As I understand it, the
Fuel Safe box is less expensive and already in production so I think this is the unit of
choice. Mike Carmack reports he is already ordering cells with the fuel surge box
installed.
Axles
Both cars ran with the new engine placement and the revised right axles. A complete
analysis of the wear patterns inside the CV joints is not yet complete but no visible
problems were present. All the drivers used the curbs where necessary and at least
two off road evaluations resulted in no failures. Im happy to report that
Duane Neyers heart rate has returned to normal after the wheel bearing failure in
turn #1. Credit his driving with saving the car even after loosing the brakes in the
incident. The severe left side camber that resulted did no damage to the left axle.
Engine Mounts
Both cars were equipped with the new style engine mounts and engine placement. No
visible failures are evident and a complete component inspection is under way. I
think weve got this one licked.
Other
The only other comment is regarding the oil coolers. We have developed a mounting
system to allow the Renault cooler to be mounted just like the new larger cooler (just
behind the right rear side pod cover). Oil temperatures were measured in the oil pan
(not going into the engine) throughout the test. The flew cooler runs 15 degrees cooler
than the Renault cooler. Experience tells us that both coolers show about 30 degree
temperature drops across them so neither unit put the engine in any danger. Still,
in very hot conditions, the new cooler will protect your investment a little better.
SCCA ENTERPRISES, INC.
MEMORANDUM
To: All CSRs. All Spec Racer Ford owners
Date:4/13/94
CSR Weekly Update
A reminder that per the GCR D.23, chassis (G),
after June 1st you must use the Performance Friction brake pads. We are
testing a pre-bedded pad at several events this weekend along with steel pistons to
replace the phenolic pistons. We have also been experimenting with ducting to the
rear brakes and will let you know what we come up with.
CSRs, Enterprises is trying to make a bulk
purchase of Star testers and Escort shop manuals. If you want either of these items
let Mike know.
There will be a rear bodywork modification
mandated for the Fords in the near future that will be optional for Renault powered
cars. Exact location and dimensions will be released with the retrofit kits
We are still testing several spring rate
combinations, but will probably not have any recommendations for some time.
All Ford cars with the high oil
cooler installation will be provided with a new NACA duct and ductwork to relocate the oil
cooler to the new lower position in the sidepod. Anybody that had a new car (Ford) for the
Runoffs with one of the non-Renault oil coolers, can call Enterprises and
request a replacement new style oil cooler and ductwork. it will be sent out at no charge.
Everyone who had an axle break, or had to cut one
down to fit, will receive a replacement free of charge. Roush will be replacing the
long axles and the manufacturer will be providing replacement short axles. The long
axle will be shortened by 10mm for the revised installation. If you have an
unmodified long axle you can exchange it for a shortened one through Enterprises at no
charge.
The initial kits included a plate to relocate the
left rear lower control arm away from the transmission. If you have the adjustable
LCAs and welded the plate on as instructed, the new bent LCA will not
fit. New LCA assemblies are available at no charge if you have this problem.
The muffler issue requires more R&D.
Fuel surge tanks will be provided in the retrofit
kits and factory installed in all new cars.
A 5th gear detent enhancer will be
made available as an option, price and date TBD.
And finally, Eric Zinkosky has
resigned from Roush. I am sure we all wish him well in his new job and thank him for
all of his efforts with the SRF program. Erics replacement is a current Roush
employee Darryl Almasy, we welcome Darryl and look forward to his participation in the
project.
Thats it for this week. If you have any
questions please call.
Sincerely;
Martyn Thake, President SCCA Enterprises, Inc.
SCCA ENTERPRISES, INC.
Dear Spec Racer owner:
6/17/94
Since my last letter we have been busy addressing
the initial problems with the conversion package and getting our production facilities up
to speed so that we could deliver all of the Fords we had on order. In the last 15
days of March we finished and shipped 21 new cars and 50 conversion kits. The pace
has slowed a little since then, but we are still shipping 3 new cars a week. Right
now we are almost current with our new car orders and have conversion kits in stock.
I have been asked by a few car owners to clarify
exactly when the Ford conversion period begins and ends. The conversion period began
1/1/94 and will end 12/31/96. Effective 1/1/97 you will have to run a Ford in your
Spec Racer.
During a conference call on 6/14/94, the SCCA,
Inc., Board of Directors passed the following motions that relate to both SR and SRF.
In all cases following, Roush Ford Spec Racer
Installation Instructions shall be abbreviated to RFSRII.
1. All Spec Racer Ford owners
are now in possession of the final shifter mechanism and engine/transmission mounts.
New axle shafts are in stock and available to all SRF owners and the rear bodywork will be
covered in a separate motion. The following motion will give SRF owners enough time
to install the new parts before they are complianced. All SRF owners have been
notified that if they plan to run the Pro series they will have to have the new parts
installed for the first race in Des Moines 7/2/94.
MOTION:
Effective August 1st, 1994 all Spec Racer Ford's (SRF) must have installed the current
production pieces per RFSRII. Including but not limited to: Shift mechanisms, axles and
engine and transmission mounts.
2. Following extensive testing
in different parts of the country we have decided on the following tail section
modifications. The reason we are asking that this modification be optional is that
our testing indicates that it is not needed in areas of the country that do not have very
high temperatures, but is needed in those that do. In all of their testing of the
SFR in and around Detroit, Roush did not see any indications that additional
venting was necessary. However, when cars started to race in southern California,
Arizona and Texas there was an immediate need to provide large amounts of ambient air onto
the header and a way to vent heated air from the engine compartment. The following
modifications will satisfy that need. There is no performance advantage/disadvantage
to this modification.
MOTION
To permit, at the option of the car owner, modifications to the tail section of the
bodywork on both Spec Racer Ford and Spec Racer. As follows: Modification 1
On the top of the tail section on the drivers left side only, a cut-out that starts
one (1) inch from the leading edge of the tail. The edge of the cut-out must
be protected with heat cloth to prevent melting. Modification kit PN F0190000 will
be available through SCCA Enterprises and shall be the only approved method of
modification. Kit must be installed per the instructions accompanying the kit.
Modification 2
On the lower portion of the rear of the tail section remove the panel as follows:
Between the outer edges of the existing vents, 1" below the crease line, with a
1" radius on each comer. Modification must be completed per the instructions
accompanying the kit.
It is not permitted to complete only one of the
modifications. To be effective both modifications must be done.
Aerokit, PN F0190000 retail price $95.00: Will be
available from Enterprises August 1st, 1994, and will be shipped on a first
come basis. If you want to reserve your kit ahead of time, you can call your CSR or
Enterprises to place your order.
3. There are no catch tanks
built into the design of the Ford conversion and in the opinion of both Ford and Roush
none are needed. For that reason we would like to add to the end of 12.25. in the
GCR the following.
MOTION
12.25. Add, to the end of the opening paragraph: The SRF utilizes a sealed
ventilation system for the engine and transmission and is exempt from the above rule
(12.25.)
4. In order for the EEC (control
box) to function correctly it needs a constant power supply. The compliance crews,
CSRs and owners attach a diagnostic computer to the EEC to download performance
information. To ensure that information is not lost, a constant power supply is
needed. Without it the EEC will delete all stored information and reset to its default,
leaving us unable to catch anyone cheating, or CSRs and owners unable to diagnose
any problems if the master switch is turned off for any reason. The RFSRII calls for
the EEC to be wired with a constant power supply, and all of the cars (150) built so far
have been wired this way. But, they are contravening 12.26. Master
Switch in the GCR. For that reason we would like to add the following between
the first and second sentences of 12.26. of the GCR.
MOTION
12.26. Add, between first and second sentences: SRF shall be wired per RFSRI
I.
5. In order to reduce expenses
at Enterprises and to enable owners to better protect their cars from corrosion. We would
like the following modification made to the chassis section in both C4 (SR) and D4 (SRF)
in the rule book.
MOTION
C4/D4, d: Second paragraph, delete to the following pieces.
Third paragraph, replace Accepted for plating and the parts list that begins
Gear shift linkage, and ends Upper radiator supports. With, Any chassis parts
may be plated except for: Suspension springs, front and rear sway bars.
Per the GCR, the motions will be effective when
published in SportsCar.
Ford has asked us to stress to SRF owners, the
need for careful and complete filling and bleeding of the engine cooling system.
Failure to do so can result in severe engine damage. Refer to the RFSRII for the
correct coolant ratio and fill instructions. Also, if you run your Ford on anything
but the recommended fuel you will damage the engine. Ford can determine exactly what
causes an engine to fail, and any departure from the recommendations in the RFSRII will be
considered negligence by the operator.
We have several projects that are close to
completion for the Spec Racer, including a muffler that we anticipate being approved by
Ford for use at tracks that have reduced sound levels, and our program for the Runoffs
this year. As soon as these programs are finalized we will let you know the details.
The first Pro race of the series is coming up at
Des Moines on July 2nd. I look forward to seeing many of you there for the first of
what we plan to be a long and successful series. We have several sponsors who have
expressed an interest in the series for next year, and we hope to be able to release the
Pro series schedule for 1995 in August.
Thats it for now. If you have any questions
please call.
Sincerely;
Martyn Thake, President SCCA Enterprises, Inc.
SCCA ENTERPRISES, INC.
MEMORANDUM
To: All CSRs, Spec Racer Ford owners
Regarding: CSRs weekly update
Date: 6/30/94
A few items this week will be of interest to all
Ford owners as well as CSRs.
During the past week Ford and Roush have been
conducting track tests of mufflers and the Renault oil cooler bracket. Although we
are still awaiting the final analysis of the data downloaded from the acquisition
equipment, the results look to be very positive. The best of the mufflers tested
showed a 25db reduction, only a slight reduction in performance and lower exhaust gas
temperatures. If all of that sounds too good to be true, thats what Roush
thought, so they are analyzing all of the data very carefully. In fact they have
scheduled a second test early next week to confirm their results. The Renault oil cooler
bracket worked just fine and did not impede or disturb the air flow to the cooler.
However, the back to back tests still show that the new style oil cooler consistently runs
with oil temperatures 25 degrees lower than the old Renault cooler.
Several of you have had short axles break.
It seems that the circumstances under which the break takes place are almost always the
same (heavy breaking/acceleration and cornering). Roush have sent several broken
axles to the Ford diagnostic and testing lab for detail analysis, and we expect the
results this week. In the meantime Roush has emphasized that you must have stock
jounce bumpers installed to prevent exceeding the safe limits of suspension travel.
If you do break an axle; do NOT attempt to drive the car (off the track or back to the
pit), it could cause the inboard joint to weld itself to the gearbox.
Due to the additional heat created by the new
brake pads we are recommending that when you have new tires mounted you install steel
valve stems.
Now that we have the hardest part of the Ford
conversion program behind us, our Chairman, Dick Torpy has decided to give up the
Chairmanship and return to making a living and supporting his family. We all owe
Dick an enormous debt of gratitude for his contributions during this important period and
are glad that he will be able to continue in his support of the Spec Racers as a member of
our Board. A new Chairman will be elected at the next Board meeting.
When installing the fuel cell/surge tank you must
ensure that the lines are connected correctly and all of the fittings are tight (the
fittings should be checked every race weekend). The vent line must be connected to
the bottom fitting on the fill plate in order for the vent to perform at 100%.
Some of you have mentioned some irregularities or
omissions in the SRF installation manual. If you come across anything you would like
to see changed, relocated or modified please let us know by faxing the changes to
Enterprises, its a toll free call. We have the ability to update the books
quite quickly.
Thats it for this week. If you have any
questions please call.
Sincerely;
Martyn Thake, President SCCA Enterprises, Inc.
SCCA ENTERPRISES, INC.
MEMORANDUM
To: All Spec Racer Ford owners
Date: 8/11/94
Regarding: Short axles and lower control arms
This memo is to update you on the progress being
made with the axle and LCA breakage problem.
The short axles have been tested at the Ford
Central Laboratory. The tests showed a deficiency in the case hardening procedure
used on the axles. Roush has ordered a sample batch of axles with a different case
hardening, and will be testing them (destruction, torque and field) over the next few
weeks. To try and reduce any inconvenience in the short term I have shipped 6 short
axles to every CSR, they will exchange your broken short axles at no charge. We are
making every effort to resolve this issue as quickly as possible and will let you know
when we have more information.
It has been determined that the curved left rear
lower control arm was not manufactured to the design print. It was made from the
wrong size tube, .083 instead of .100. Replacements are in production at this time
and should be available next week. To ensure the new parts are strong enough we are
having them made from .120 wall tube for both the arm and the gusset. Until we have
the new arms in stock your CSR will replace any cracked or broken arms free of charge.
As soon as the new arms are ready we will send one to every SRF owner at no charge,
if you have spares or have purchased replacements we will replace them also.
Roush along with Ford and their suppliers are
working as fast as possible to resolve these issues. We understand the frustration
you feel, and thank you for your support.
If you have any questions please do not hesitate
to call.
Sincerely;
Martyn Thake, President SCCA Enterprises, Inc.
SCCA ENTERPRISES, INC.
8/31/94
Dear Spec Racer owner:
At the recent Board of Directors meeting in
Denver the following 5 motions were presented to the Board for approval. Motions 1-4
apply to both SR & SRF, motion 5 relates to SRF only. All 5 were passed and will
be printed in the next issue of SportsCar.
1. Upper control arms:
MOTION
A reinforcing strap may be installed around the mounting bushing on the outboard
side of all upper control arms on both Spec Racer and Spec Racer Ford (SR & SRF).
The approved UCA reinforcement shall be PN R0280087 ($20 recommended
retail price) available only from Enterprises, and must be installed per the instructions
that accompany the part. This modification shall be complete on all cars SR &
SRF by 1/1/95.
2. Rain lights:
MOTION
Spec Racers (SR & SRF) may be wired to use the second filament currently in the
brake light fixture, as a rain light. This light is to be switched on at the
request of the race stewards. This modification must be completed on all cars (SR &
SRF) by 1/1/95.
Installation:
Locate the black wire at the tail light harness and add a length of wire to be run to a
toggle switch mounted securely in the instrument panel. Run a wire from the other side of
the toggle switch to the switched side of the ignition switch. A slip connector may be
used to ease removal of the center bodywork.
3. At track crash damage: As a
follow up to the letter to Mr Joseph Schlosser, COA Ref No: 94-021-NE., in the August 1994
issue of SportsCar. SCCA Enterprises requested the following changes to 12.1 .5.C.5.b and
12.1 .5.D.5.b.
MOTION
Replace 12.1.5.C.5.b and 12.1.5.D.5.b. with the following: At track repair of
crash damage may be completed, but the minimum and/or maximum weight requirements may not
be exceeded.
4. Brake bias adjuster:
MOTION
At the option of the owner, a brake bias adjuster is permitted to be permanently
installed in all Spec Racers (SR & SRF), and may be connected for use in all on-track
activity. The control knob may be installed in either sidewall bulkhead in a position that
is easily accessible to the driver. The Spec Racer Brake Bias Adjuster Kit, PN R0880914
($50 recommended retail price) will be available through SCCA Enterprises and shall be the
only approved adjuster. The kit must be installed per the instructions that accompany the
kit.
5. Mufflers for Spec Racer
Fords:
MOTION
Effective immediately a muffler is approved for use on the SRF. The approved muffler is
available through SCCA Enterprises PN F0390522 ($75 recommended retail price) and shall be
the only approved muffler for use on the SRF.
All of the components listed are currently being
manufactured and should be available the week of September 19th. If you have any
questions please contact either your CSR or Enterprises.
Enclosed is a copy of Enterprises
contingency package for the 1994 Valvoline Runoffs. As you will see we have put
together a package that by far exceeds anything we have done before. Four years ago
there was no Enterprises contingency program at the Runoffs and in the last 3 years
we have gone from $9,000 to $17,000. This years program is made possible by
the Dearborn Engine and Fuel Tank Plant (where all of the SRF engines are made) which
provided 2 new engines. Ford SVO provided a new transmission and all of the Ford
components in the conversion kit, Roush provided all of their components in the conversion
kit and Yokohama gave us a set of tires.
We are currently working on contingency programs
with several companies who are interested in both club and pro series for next year.
Thats about all for now. The final
Pro race of the season is at the Ford Grand Prix of Dallas this weekend followed by the
Runoffs at Mid Ohio in a few weeks. I look forward to seeing many of you at these
prestigious events and wish you luck if you are participating. As usual if you have
any questions or comments please do not hesitate to call.
Sincerely;
Martyn Thake, President SCCA Enterprises, Inc.
Robert at the Runoffs, October, 1994
SCCA ENTERPRISES, INC.
12/15/94
Dear Spec Racer owner:
As usual after the Runoffs it takes a while to
get everything back to normal, and before you know it Christmas is upon us. This
years Runoffs was a great success for the Spec Racers, with the only real problem
being the schedule. Club Racing assured us that they would correct the problem for
next year. I have seen next years schedule and they have indeed split the
groups with enough time between SR and SRF for those running both classes.
There still appears to be some confusion as to
the exact length of the conversion period, and the possibility of running Renault powered
cars in regional events once the conversion period is over. I hope the following
helps to clarify the program for everyone: When it became apparent that Renault engine
parts were becoming increasingly difficult to come by, a search was undertaken to locate
an appropriate manufacturer to replace Renault. That search was concluded when Ford
and Roush were persuaded to enter into a 10-year agreement assuring the long-term
stability of SCCAs largest class, and when they also agreed to support the class
with promotion and sponsorship.
The changeover was originally slated to begin in
1993 and to extend over a period of three years in order to allow everyone the maximum
time and flexibility as well as to permit everyone to wring the maximum potential use out
of their Renault components. Because of delays in testing and the development of
some pieces, the deadline for the changeover was extended by one full year, to 1/1 /97.
As part of their regular review of this ongoing
program, the Board of Directors revisited the subject during their December meeting and
unanimously agreed that the deadline for the conversion of 1/1/97 would remain.
There were a number of factors which entered into that reaffirmation: (1) having already
extended the conversion period, they felt that more than adequate consideration had been
given to the owners to make the changeover, (2) our contractual agreement with Ford and
Roush commits us to the changeover of the entire class and any shortfall from this number
entails substantial financial penalties and, (3) perhaps most importantly, our product
liability insurance policy provides coverage for cars built to Enterprises
specifications. Any car modified from the original specifications would not be
considered a Spec Racer any more. After 1/1/97 a Renault powered Spec
Racer will no longer be considered as built to Enterprises specifications.
At the December 2-3, 1994, SCCA, Inc., Board of
Directors meeting the following motions were passed. They do not become effective until
published in SportsCar.
SPEC RACER FORD: MOTION (LOWE/HYLTON) The
BoD restates effective 1/1/97 the Ford engine and transaxle shall be the only permitted
power plant. Renault powered Spec Racers will no longer be eligible to participate
in SCCA events, including Regional, Restricted Regional, National, Solo or any other form
of event. PASSED. Note: This was approved by Spec Racer owners vote in late 1992.
RACE SANCTIONS FOR SPEC RACER: MOTION
(HYLTONICLARK) The BOD instructs the Club Racing Department NOT to approve any sanction
request that includes Club Spec Racers (i.e. non Homologated Spec Racers)
effective upon publication and NOT to approve any events after 1/1/97 that include Spec
Racer Renaults. PASSED.
The BOD feels that because of product liability
insurance, the contract with Ford and Roush, and the previous survey of Spec Racer owners,
that the above two motions needed to be made. These motions reconfirm the Board of
Directors original intent to:
1) not allow any Renault powered Spec Racers to
compete in SCCA events after 1/1/97, and
2) not allow any events to be sanctioned that
include any Club Spec Racer or any other deviation from the Spec Racer classes listed in
the GCR as of publication to the membership
The following two motions that refer to the
SR/SRF were also passed.
SPEC RACER PARTS: (LOWE/BINKS) Compliance teams
and/or the Chief Steward may exchange any part on SR and SRF with a like part for
compliance checks and purposes. PASSED.
SR/SRF MOTION: (LOWE/EANDI) To add the following
to the GCR. PASSED.
Section 12.1 .5.D.6.a.: All rubber oil lines may
be replaced with braided metal covered (Aeroquip type/size 8) lines that utilize Aeroquip
type/size 8AN fillings.
Section 12.1.5.D.12: All rubber fuel lines may be
replaced with braided metal covered (Aeroquip type/size 6) lines that utilize Aeroquip
type/size 6AN fillings. Replacement lines shall be attached with no modifications.
Accordingly, for 1995 through 12/31/96, these two
classes remain the only two Spec Racer versions which can compete in SCCA sanctioned
events and no modifications can be permitted beyond these two specifications. I hope
this is helpful to all of you in understanding how the conversion is to take place and the
reasoning that went into it.
As of this writing, nearly 200 Spec Racer Fords
are in circulation and so we are generally on-track to accomplish the changeover within
the required time frame. However, you would be well advised not to wait until the
last minute because both Ford and Roush are only able to produce at a certain rate in
order to maintain their quality standards. While we have been generally successful
in turning around orders and keeping our backlog short, we cant guarantee this in
the future if you all decide to convert at once I
The Board of Directors also made the following
statement regarding the SMART Racer:
The Board is aware of representations being
made by various parties regarding the potential future National Class and/or Spec Racer
status for the so called SMART Racer or World Sports Racer.
The Board wishes to state to membership and all interested parties that it has no present
plans for either of these possibilities. No application therefor has been made and
that there is no interest by the Board or Competition Board in creating new National
classes. As a practical matter, the earliest any new class could achieve National
status would be the 1997 competition year but remember that National class status is not
automatic regardless of participation numbers and that it is created at the sole
discretion of the Board of Directors.
Beginning December first, 1994, SCCA
Enterprises, Roush Industries, Ford and Ford SVO combined their efforts to establish a
repair program for the Spec Racer Ford 1.9 engine. The purpose of the program is to
address and repair the occasional minor engine problem. The intent of this program
is not to perform complete engine rebuilds; no machining operations will be undertaken.
Parts will be replaced as necessary, the engine dynod to confirm correct operation
and horsepower output and then resealed. No engine will be considered for repair if
it has been determined that the seals have, in any way, been tampered with. Engines
overheated, run low on oil, abused or otherwise improperly maintained, also will not be
eligible for repair. Roush Industries will be performing the actual work, however,
in order to begin the repair process first contact Dave Liddle at SCCA Enterprises to
obtain an engine repair information form. Repair price quotes will only be available
after receipt and inspection of the engine by Roush. All repairs will be priced on a
case by case basis; parts, labor and a dyno charge, as well as shipping costs combined.
All of us involved with Spec Racer Ford hope that you never need to use this
program, but it will now be in place, should the situation arise.
A reminder, it is mandatory for ALL Spec Racers
(SR & SRF) to have the upper control arm straps installed, and the rain light
modification completed by 1/1/95.
Thats about all for now. Everyone at
Enterprises would like to wish you, your families and your loved ones a happy and safe
holiday season.
Sincerely;
Charles E Cottrel, Chairman of the Board
Dave Liddle, Compliance Director
Martyn Thake, President
Mike Carmack, Parts Manager
Tom Roe, Controller
Brian Van Mason, Parts & Assembly
Chip Korenek, Parts & Assembly
Casey Korenek, Executive Assistant
1994 Spec Racer Ford Pro Series Results
From SportsCar - Pro Racing Update
Des Moines, July 2, 1994
Spec Racer Pro Series: Round 1
Tenney Triumphs
David Tenney overcame a bumpy course and an early-race challenge to take the inaugural
SCCA Spec Racer Pro Series race victory during the Ruan Greater Des Moines Grand Prix
weekend.
Tenney, in his Elite Autosport/Valvoline sponsored SRF, qualified on the pole a scant
0.072sec ahead of Keith Scharf.
After qualifying, I talked to Tenney,
Scharf said. We both decided not to fight it out early on. But seven
laps into the race the inevitable duel broke out, as Scharf (Team Duke/Valvoline/Midwest),
managed to slip by Tenney. He then held him off until lap 13, when he brushed a tire
wall on Turn Five, allowing Tenney to regain the lead.
With everybody using the same motor, any
mistake is costly, Scharf said. There was no room for error today.
I got a good run at Keith, Tenney
said of his pass to re-take the lead. He got just a little off line and was able to
take advantage.
After retaking the lead, Tenney was there for
good despite four full course yellows.
Wed set up the car so it would be
fast through the corners, Tenney said. Knowing this was a long and bumpy race,
I held back at about 85 percent through the first half, trying to save the cars
tires and brakes.
The Spec Racer Pro schedule was tight, with
practice, qualifying, and racing all in one day, and the course was very busy, as a field
of 31 identical Spec Racer Fords scrambled to get it all done.
This is probably the most intense day for
the crew weve ever experienced, having everything in one day, third-place
finisher Jon Mirachi said.
Mirachi, driving the Racers Edge-sponsored SRF,
qualified fourth but grabbed third place on the races first lap and never
relinquished the position despite several charges by third-place qualifier Howard
Libengood (Racers Edge) and fifth-place qualifier Adam Wright (Dublin Dental Associates).
Libengood ran in fourth-place for 19 laps before falling back with a flat tire, ending his
day in 23rd place. Wright dropped to eighth-place on the opening lap but steadily climbed
his way back up through the field, gaining his race-finish fourth-place position on lap 20.
From SportsCar - Pro Racing Update
Watkins Glen, July 17, 1994
Spec Racer Pro Series: Round 2
Stilwell Survives
Warren Stilwell qualified on the pole and
out-dueled tough competition to win the second round of the new SCCA Spec Racer Pro series
at Watkins Glen International Raceway.
Stilwell had trouble early in the race, failing
behind Keith Scharf into fourth-place, but managed to reacquire the lead on lap four and
held on for the rest of the 15-lap contest for Ford-powered Spec Racers. Stilwell
now leads Scharf by two points in the battle for the drivers championship.
With the series only five races long,
its very important to finish near the front every time, Stilwell said.
"In Des Moines we finished fourth, so obviously this win is very rewarding."
The battle for second place was fierce, with the
ownership changing hands four times. At the checkered flag, Sean Sholtis ended up second.
I had some problems figuring out a couple
of corners, said Sholtis, who started the race in second place. I thought that
would allow Keith Scharf to pass me at the end of the race, but I managed to hold him
off.
Keith Scharf not only fought Stilwell and Sholtis
but late-race engine problems as well. Scharf was in second place with one lap to go but
was unable to hang on, finishing third.
Watkins Glen is a very beautiful track-but
also very demanding, said Scharf. I can understand why they used to run the
Formula 1 races here
Im happy to come here on my first effort and place so
well.
From SportsCar - Pro Racing Update
Bowmanville, Ont. August 21, 1994
Spec Racer Pro Series: Round 3
Stilwell Strong
Warren Stilwell made it look easy in a flag to flag romp at Mosport Park padding his
points lead over Keith Scharf in the process
We had a great run, said Stilwell.
The car ran great on the fast stuff. I just pretended like every lap was
qualifying and tried to crank out a perfect lap each time.
Stilwell was truly the class of the field all weekend, qualifying on the pole and
leading every lap in spite of a great challenge mounted by second-place finisher Bob
Boudinot. Boudinot tried everything in his bag of tricks to get by Stilwell, but to
no avail.
Boudinot was closely followed by Neil Tilbor, who stuffed the nose of his SRF racer
practically up the tail pipe of Boudinots car. At times, race spectators were
probably sure they were watching a single car with a four-digit number! But Boudinot
held his position to finish second, although Tilbor made him work every turn of the 20-lap
contest.
Action was fast and furious right from the start. As the pack rounded Turn 10
onto the Mosport front straight Adam Wright and Leo Capaldi provided the races first
harrowing moment, as Capaldis car tried to mount the back end of Wrights
machine when they exited onto the straight. The two were quickly sorted out and the
only real casualty of the mishap was the AMB scoring transponder that went skidding across
the front straight.
By mid-point of the race, the fight for second had spectators on their feet all around
the course as Boudinot and Tilbor battled for position. Just a little farther back,
Chris Funk, Keith Scharf, Adam Wright and Howie Libengood duked it out for fourth.
Funk pulled off the move of the race as he went wide to the left of the speedbumps exiting
Turn 10 and into the front of the four-car pack to get the better of Scharf for fourth
place at the checker. Wright settled for sixth while Libengood took seventh.
Capaldi survived his first-lap skirmish with Wright to take the number eight spot and
Jeffrey Mitchell and Robert Mumm rounded out the top 10.
From SportsCar - Pro Racing Update
Braselton, GA. August 28, 1994
Spec Racer Pro Series: Round 4
Look of A Champion
Warren Stilwell certainly has the look of a man
about to become the first Spec Racer Pro driving champion. He has only been bested
this season by David Tenney at Des Moines and was the class of the field at Road Atlanta,
qualifying on the pole, setting fastest race lap and leading all the way to take his third
consecutive victory.
I was
out there running by myself, said Stilwell. It was so hot out today that I had
a hard time keeping my concentration. About halfway I had to remind myself to pay
attention!
The action behind him was as hot as the ninety
degree temperature (made even worse by humidity that seemed almost as high).
Everyone, it seemed, wanted to be in that number two spot. According to T&S
records, five different drivers held the second slot and that doesnt come close to
reflecting the number of position changes each lap.
The first two challengers for runner-up were
Keith Scharf (Team Duke/Valvoline/Midwest SR/Spec Racer) and Jon Mirachi (Racer's
Edge/Spec Racer). They battled for the first couple of laps while a train formed
behind them. Bob Boudinot (Computer Discount/Spec Racer) and Neil Tilbor (Pro Spec
Racer/Spec Racer) were the next set of challengers, followed almost immediately by Chris
Funk (Pro Spec Racer/Spec Racer) and Adam Wright (Dublin Dental Associates/Spec Racer).
By lap five Tilbor had worked his way to the
number two spot, but he had nary a chance to breathe because his mirrors were way full of
Mid-Ohio driving instructor Adam Wright. Wright took the position away on lap 12
only to lose it a couple of laps later at Turn Seven, when Chris Funk nailed him from
behind and spun them both out.
Tilbor took over again while David Underwood
(Underwood Racing/Spec Racer) and Dana Webster (Teletrack Inc./Spec Racer) forged their
way up through the pack.
The battle between Tilbor and Underwood will go
into the books as probably the closest Spec Racer Ford finish for position ever. On
the last lap the two came out from under the bridge and down the long Road Atlanta hill
side by side. They headed into Turn 12 still just a hair apart. Tilbor, on the
inside, nudged ahead by just a nose, with the margin over Underwood just two-tenths of a
second at the flag.
Wow, what a race, said Tilbor.
There was so much stuff on the track from the earlier races; all of the oil and
rubber made it slippery. It took all of my concentration keeping David [Underwood]
behind me. It was really a dog fight to the finish.
Underwood appeared surprised as he was flagged
into victory circle. I knew I was battling for position but I had no idea it was for
second and third. I had no crew here except for my wife and my young son. I
started 15th and just worked my way up.
Dallas Grand Prix - September, 1994
Winner: Keith Scharf
Miscellany from 1994
Warren Stilwell wins the inaugural Spec Racer Ford Pro Series
Robert Mumm finishes 9th in the series
The Runoffs move to Mid-Ohio
Warren Stilwell wins the Runoffs in SRF
Robert Mumm finishes tenth in the SRF Runoffs
race.(The tires from Hell)
John Collier wins the Runoffs in SR
Sean Sholtis
wins SRF in CenDiv with 64 points
John Collier wins SR in CenDiv with 51 points
SCCA Enterprises sells 42 car kits
Total Cars Sold to Date: 689 |